Certain chemicals can reduce pellistor LEL sensor sensitivity, poisoning the catalytic process. The result can be a reduced LEL sensor reading compared to the actual atmospheric LEL percentage. Work environments where silicon, lead, sulfur and phosphorus, among other chemicals, are used should be avoided in order to prevent sensor poisoning.
Prolonged exposure to combustible gases may cause a pellistor LEL sensor’s zero reading to shift, resulting in inaccurate readings. Pellistor LEL sensors do not positively confirm a sensor fault and instead falsely indicate a 0% LEL reading. Exposing pellistor sensors to high gas concentrations, even for short periods of time, may stress the sensor leading it to produce poor readings or even causing sensor failure.
PROS AND CONS OF IR LEL SENSORS
IR LEL sensors are an ideal choice for many working scenarios, including those where pellistor function would be limited. Long-living, infrared sensors are not susceptible to poisoning by chemicals in the environment. Further, IR LEL sensors do not suffer a shift in zero reading due to long-term exposure to combustible gases. Due to their measurement method, LEL sensors confirm a failure if the system is not working correctly. As they do not utilize combustion, these low power sensors perform well in low/no oxygen environments.
IR LEL sensors should not be used in environments with risk of exposure to hydrogen or acetylene, as their single-atom structure does not absorb infrared the same way as hydrocarbons, and therefore do not produce accurate sensor readings.
SUITABILITY OF LEL SENSORS FOR DIFFERENT INDUSTRIES
Both pellistor and IR LEL sensors can be used in many of the same applications and industries, but each has their specializations.
Pellistor sensors are ideal for use in environments where combustible hydrocarbon gases could be present without low-oxygen levels. Industries for pellistor use include oil & gas, telecom, manufacturing and wastewater industries. Applications that incorporate hydrogen and acetylene into processing will require pellistor LEL sensors, including manufacturing of metals, semiconductors, petrochemicals and foods, plus flame-cutting, welding, brazing and heating applications. To maximize sensor performance over its operating life, contaminants that could poison the sensor and consistent exposure to high combustible gas levels should be avoided.
Infrared sensors can also be used in many similar scenarios but with the additional benefit of operating in low-oxygen environments or environments with consistently higher levels of combustible gases. Infrared sensors are ideal for use in many environments, including those with high flammable gas percentages and/or low oxygen environments where pellistor sensors may not provide a long-term, reliable LEL measurement. IR sensors are also ideal for scenarios where contaminants could poison a pellistor sensor’s catalytic chemical process. These sensors are suitable for oil & gas applications where the presence of hydrogen sulfide (H2S) is possible, and the use of silicone defoamers may be common. IR sensors are also ideal for waste water processing facilities, where explosive methane can accumulate.
WE’RE HERE TO HELP
They key to complete gas detection coverage is understanding your environment and the benefits and limitations of each sensor type. No one sensor accommodates every situation. Blackline’s G7 cartridges support both IR and pellistor LEL sensors, delivering flexibility with coverage for diverse environments. With Blackline’s cartridge replacement program, it’s easy to quickly switch out cartridges at the end of their service life with another pre-calibrated cartridge of your choosing, increasing efficiency and minimising safety equipment down-time.
Let us know how we can help you with your gas detection program.
POSTED BY JAIME SEAMAN